PEEK Insulated Wire

PEEK Insulated Wire Capabilities and Sizing

• Round: #3 – #40 AWG sizes
• Spool weights up to 200 Lbs
• Wall thickness range = .001” – .080”
• Stranded sizes and custom shapes available upon request
• Alloy: Copper (customer alloys and plating available upon request)

PEEK Insulated Wire Application

PEEK cables are suitable for mission-critical, high-reliability applications where failure is unacceptable:

• Aerospace:
• Engine compartment wiring (fire-resistant zones).
• Avionics equipment, flight control systems.
• Wiring exposed to fuel and hydraulic fluid environments.
• Oil and Gas Downhole Operations:
• Logging cables, measurement-while-drilling/logging-while-drilling (MWD/LWD) cables.
• Extreme temperatures (high-temperature, high-pressure wells) and corrosive downhole environments.
• Medical Devices:
• Surgical instruments subjected to repeated autoclaving (>135°C steam sterilization).
• Micro-wires for implants and probes (providing biocompatibility grades).
• Industrial and Semiconductor:
• High-temperature sensors, thermocouples.
• Internal wiring within vacuum chambers and plasma environments.
• Robotic applications in harsh conditions.
• Military and Defense:
• Meeting stringent specifications for rugged equipment.

PEEK Insulated Wire Advantage

• Resistance to extreme temperatures
• Superior chemical and fluid resistance
• Mechanical toughness
• Radiation resistance
• Flame retardancy
• Excellent electrical properties

PEEK Insulated Wire Properties

• PEEK polymer is UL rated up to 260 °C (500 °F)
• Abrasion resistance
• Excellent dielectric strength
• Chemical resistance
• Halogen free
• Thermal conductivity .29 W/mK
• 100% AC spark tested during extrusion